Process Improvement Engineer
Ripple Foods
This job is no longer accepting applications
See open jobs at Ripple Foods.See open jobs similar to "Process Improvement Engineer" Khosla Ventures.Software Engineering
saegertown, pa, usa
Position Overview
We are seeking a Process Improvement Engineer to drive operational efficiency and continuous improvement within a heavy industrial manufacturing environment. This role will focus on analyzing production processes, identifying inefficiencies, and implementing solutions to improve throughput, reduce waste, and enhance overall equipment performance.
This is a hands-on role requiring regular time on the production floor working with operators, maintenance, and leadership to drive measurable results.
Key Responsibilities
Process Optimization & Continuous Improvement
- Conduct time studies and process analysis to identify bottlenecks and inefficiencies
- Develop and implement improvements to increase throughput, reduce downtime, and improve product quality
- Lead Lean Manufacturing initiatives including 5S, Kaizen, SMED, and waste reduction
- Create and maintain process flow diagrams, value stream maps, and standardized work
Root Cause Analysis & Problem Solving
- Lead root cause analysis (RCA) using tools such as 5 Whys, Fishbone, Pareto, and 8D
- Investigate process issues related to scrap, downtime, and inefficiencies
- Implement corrective and preventive actions and ensure long-term sustainability
Data Analysis & Performance Tracking
- Analyze production data and key performance indicators (OEE, downtime, scrap, yield)
- Develop reports and dashboards to track improvement initiatives
- Use data to drive decision-making and support continuous improvement strategies
Heavy Industrial Process Support
- Work with processes such as metal forming, machining, forging, heat treating, or similar heavy industrial operations
- Partner with maintenance and engineering teams to improve equipment reliability and process stability
- Support capital projects and process changes related to equipment upgrades or facility improvements
Cross-Functional Collaboration
- Collaborate with operations, maintenance, quality, and engineering teams
- Train operators and team members on new processes and best practices
- Support new product introductions and process validations
Qualifications
- Bachelor’s degree in Engineering (Industrial, Mechanical, Manufacturing, or related field required)
- 5+ years of experience in process improvement or manufacturing engineering within a heavy industrial environment
- Strong experience with:
- Time studies
- Process flow mapping / value stream mapping
- Lean manufacturing methodologies
- Root cause analysis tools
Preferred Qualifications
- Experience in industries such as steel, metals, forging, foundry, machining, or heavy equipment manufacturing
- Six Sigma certification (Green Belt or Black Belt)
- Experience with ERP or production tracking systems
- Exposure to capital projects or plant expansions
Key Skills
- Process Optimization & Throughput Improvement
- Lean Manufacturing & Continuous Improvement
- Data Analysis & KPI Tracking
- Root Cause Problem Solving
- Strong Communication & Leadership
This job is no longer accepting applications
See open jobs at Ripple Foods.See open jobs similar to "Process Improvement Engineer" Khosla Ventures.